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12 Jul 2019

The Top Automation Trends in Manufacturing

Manufacturing businesses are replacing human resource with robots. Robots are more efficient production processes. It’s estimated that the robotics market will have grown by 175% in the next ten years.

Ten years from now, most manufacturing companies will have many industrial robots. This will cause an increase in demand for robotics engineers.

Robotic technicians must have strong knowledge in programming and developing commands. In other words, one must be able to operate manufacturing robots.

MiR autonomous robots use less time when transporting products in a warehouse. On the other hand, human labor will consume more time hence delaying bulky production.

This robot operates around people and other equipment without causing any disturbance.

Automation companies need large capital investments. Also, the skilled human resource helps to develop software and maintain the machines.

Automation trends have led to a reduction in production costs. It facilitates essential economies of scale.

The number of workers employed in firms is reducing with time, which is a result of the increasing use of automated robots.

This move limits powers bestowed on workers trade unions. It also prevents the occurrence of potential workers strikes.

Below, we explore the top automation trends in manufacturing.

1. Optimization of Automation Performance

Every business aims at reducing operational costs and maximizing on profits. Because of competition, every business aims at producing the best quality products.

In case you own a business, it’s advisable to consider the performance of your equipment. Good performing equipment means an efficient production process. It will not only enable you to make use of data management but also measure and deliver reports on performance.

The more the data collected, the easier it becomes to analyze optimization performance.

Skilled labor in your firm should understand how to collect and analyze data. Also, there should be systems in place to interpret the data in a way that is easily understood to the relevant parties.

The efficiency of your equipment will lead to increased production levels of your firm.

2. Use of Cloud Technology to Develop Smart Firms

Manufacturing factory units are now embracing the technological shift towards cloud computing. A good example is the use of smart sensors.

These sensors help transform data into precise units of measurements. Also, it facilitates communication with other machines.

Additionally, it facilitates efficient data recording and giving feedback and closing down devices.

The functions assigned to IoT fosters the evaluation of production quotas. It can amalgamate control rooms. This helps to create models whose maintenance is predictable.

Cloud computing makes it easy to collect and use data from many sources. As a Manufacturer, you can manipulate information gathered to your advantage. It can help you understand the concept in their businesses much better.

Cloud technology facilitates better production and optimized operations. Manufacturing industries can detect and address issues before a problem arises.

3. Automation Trends Towards 3d Printing

The manufacturing industry employs the concept of 3d printing to create tangible goods. 

3D printing creates room to predict possible outcomes. This depends on how best you design your part.

You are able to get a certain product by use of a single equipment. You don’t need to involve other steps of production, such as welding and screwing.

It not only helps in production management of waste but also recycling of plastic.

It could take months to produce molds, jigs, and fixtures. In addition, you could also manufacture other relatively heavy equipment.

3D printing facilitates faster and cheaper creation compared to historical methods of production.

Automotive and airspace manufacturing industries are good examples that make intensive use of 3D printing automation technologies. 

4. Extensive Use of ERP Systems

Enterprise Resource Planning systems help to create a sinewy competitive advantage for small-sized manufacturing firms. Also, these systems aids to provide access to real-time data.

It is applied through the process of automating all business operations.

Manufacturers can manage operations in their units, hinder disruptions, and manage delays. ERP systems also facilitate quicker and better decision making.

Manufacturing industries tend to use ERP systems more nowadays. Rapid implementation enterprise resource systems are speedy and affordable.

5 .B2B to B2B2C Models of Business

There is a notable shift in focus from a business-to-business mode of operation to business-to-business-to-consumer for many manufacturers. B2B2C has various benefits as compared to B2B business models.

You need to ensure that your products sell fast. It will enable you to achieve an increase in profit margins. It takes less time to market and moves their products.

Before, it could take ages to test and avail products to the market. Besides, it assures you full control over your brand. One can control the prices marked on their various products.

Business-to-business-to-consumer allows the manufacturing company to get first-hand feedback from consumers. Most companies rely on these data to manufacture better quality products.

Satisfied customers are likely to foster a long-term, healthy business relationship. It will help you realize an increase in your product sales.

Automation Trends Overview

Finding a competent IT technician is a problem that many manufacturers face. Demand for skilled labor is increasing. This is a result of manufacturers becoming more dependent on technology.

The biggest challenge remains to be the shortage of skilled human resource. Manufacturing industries maintain hardworking employees. They then equip them with the necessary training to match the technological demands.

For manufacturers to maximize production, there are important things they need to do. They need first to identify the vital business wants.

You must be ready to invest in a suitable technology for your business. It will reduce operational costs and maximize profit generation.

Also, try to set organizational goals. It will help you maintain your corporate culture. These goals will also act as your source of motivation. Industrial robots are now replacing human power in manufacturing industries.

Make it an objective to employ technology in your production. Though challenging, look for competent IT personnel to help you run this equipment. It is the only way through which you will realize the maximum potential from the use of technology. 

Visit our blog for more helpful information on the top automation trends in manufacturing. 

angela

Marketing Communications Manager, The Proud Company